Gold Phoenix plans to build an annual output of 6 million sets of car brake pads smart factory

Recently, Gold Phoenix Group issued an announcement to the public. The company plans to use self-raised funds to invest 175 million yuan to build an annual output of 6 million sets of automotive brake pads smart factory projects.

The company said that the project construction period starts from January 2018 to December 2019, a total of 24 months, after the project has reached full production, it is expected to achieve an annual output of 6 million sets of automobile brake pads, and it is expected to realize an annual operating income of 250 million yuan. The net profit was 61.65 million yuan and the net interest rate was 24.23%.

The project construction will solve the problem of the company's future capacity shortage. In recent years, the company's production and sales of brake pads have maintained a steady growth. In 2017, it is expected that the company's sales disc brake pads will exceed 29 million sets. According to the company's development plan and market forecast, by 2020, the company's aftermarket disc brake pads production and sales are expected to exceed 38 million sets. At present, the annual sales capacity of the company's aftermarket disc brakes is approximately 31 million units. After the company's projects under construction are completed, the production capacity of aftermarket disc brakes is only 35 million units, which can no longer meet the needs of the company's business growth. .

The main target market for this project's products is the aftermarket (AM) market. In the AM market, users are consumers who already own automobiles. Products are sold to consumers through channels such as specialized retail stores, chain stores, specialty stores, and conversion plants, and require product manufacturers to have unique design capabilities, research and development capabilities, and rapid response. Ability to adapt to the needs of customers of many varieties and small batches, and to have a good sales channel and after-sales service system.

The project intends to renovate the company's existing factory buildings, and the main production equipment will use a combination of self-designed manufacturing and independent design of outsourcing manufacturing. Through advanced information management systems, it will realize information-based, intelligent and flexible intelligent manufacturing. According to reports, the smart factory's main processes use automated, semi-automatic smart devices and robots to complete production operations, and interoperate between devices, devices and robots, and use data acquisition and monitoring through integration with device control systems and external sensors. The control system (SCADA) performs real-time data acquisition of the equipment status.

The key intelligent production equipment hot presses and grinders used by the project are independently developed by the company. Hot presses have been used in small batches by the company. The grinders have been widely used in the company and these equipments have reached advanced international and domestic leading levels. Other intelligent production equipment is also self-designed, through the actual effects of 3D software technology simulation, and sample production, the actual operation of smart devices to achieve the smart factory production equipment expectations.

According to the company, smart factories through production automation, data flow automation, and knowledge automation can not only help companies shorten delivery cycles, lower operating costs, and reduce product non-consumer rates, but also increase production efficiency and comprehensive utilization of resources. Get higher profits and enhance industry competitiveness.