How to use more mature technology and advanced methods to reduce the cost of stamping die manufacturing iscarOne of the important issues in stamping die manufacturing. In the automobile manufacturing process, the cost of automobile stamping dies accounts for a large proportion. To reduce the cost of automobile manufacturing, the most important thing is to reduce the cost of automobile stamping dies. This article analyzes this.How to reduce the cost of automotive stamping dies?
Keywords: automobile manufacturing; die; cost; product design
1.Current status of automotive stamping dies
With the development of the automotive industry and the widespread application of computer technology in the automotive stamping die industry, as well as the rapid development of automatic presses and inspection and scanning equipment, these favorable conditions provide convenience for development and improvement. Automobile stamping dies. With the progress and development of science and technology, in today's automobile industry, manual single-pass die has been gradually eliminated in the automobile manufacturing industry. At present, the dies used in the automobile manufacturing industry are gradually developing towards integration and automation, and are becoming more and more complex. At the same time, with the rapid renewal of automobiles and the reduction of production costs, the development of automobile stamping dies is gradually accelerating, and development costs need to be further reduced along with the requirements of the current form. In summary, it is necessary to continue to improve the manufacturing method of automobile stamping dies to reduce costs while improving quality.
2 Measures to reduce the cost of automotive stamping dies
2.1 Pre-stamping process optimization
Stamping process simulation technology can optimize the manufacturing process of automobile molds and effectively reduce costs. The application of cae technology can not only judge the performance of stamping parts in advance, but also accurately judge the defects of stamping parts, and provide technical support for formulating plans, thereby reducing the scrap rate in the process. At the same time, it also measures the deformation and deformation of the stamping parts to provide data for the technicians. In this way, the manufacturing process of stamping parts can be significantly optimized and simplified, and the operation and debugging cycle of stamping parts can be greatly shortened. The wide application of stamping process simulation technology can effectively reduce the development cost of automotive stamping dies.
The compression process and reducing the number of die sleeves can also reduce the development cost of automotive stamping dies. The stamping process can be appropriately optimized by applying stamping process simulation technology. At the same time, according to the different properties and specific conditions of the parts, different molds are used to optimize the structure and improve the utilization rate of automotive stamping die materials. Reducing stamping tools in the automobile manufacturing process can not only reduce the number of molds, but also reduce production, storage, and transportation costs, and improve production efficiency.
We can also learn from past experience to achieve the goal of reducing costs. Drawing on previous experience in die manufacturing, die designers can not only shorten the time for die process formulation, but also focus on the key aspects of die manufacturing, optimize die structure, and improve design efficiency. In addition, die designers can prevent possible problems in the manufacturing process in advance based on previous experience, and to a large extent avoid possible errors in the manufacturing process. By saving time and reducing errors, the manufacturing cost of stamping dies can be reduced.